Sawmills

The processes in sawmills are highly technical and require careful planning and monitoring to ensure the quality of the wood products. A wide variety of machines are used in the various processes. From the log yard to debarking, cutting and drying through to waste wood processing. The exact equipment and machines used can vary depending on the size and specialization of the sawmill. Modern sawmills are increasingly relying on automation and computer-controlled systems to increase efficiency and precision in the production processes.

To ensure that these production machines run smoothly and with as little maintenance as possible, it is particularly important for you to use high-quality maintenance products. We have extensive experience from working with many companies in the timber industry and understand your specific requirements and needs. We know how important the issues of maintenance, repair and servicing as well as rational energy consumption are - especially in the current climate - and can offer you the best maintenance service. We want machines and systems to work economically for as long as they are needed.

We support you in making your maintenance processes efficient and sustainable with our expert knowledge of the product portfolio. Well over 30,000 products are immediately available for this in our logistics center. Our highly qualified engineers and technicians will also be happy to advise you on special products that our long-standing partners manufacture in proven quality.

• Robustness and durability: Thanks to its solid construction, the Timken solid block is robust and durable, which leads to a longer service life for the bearings and the associated machines.
• Reduced maintenance: Thanks to its design, the Timken solid block requires less maintenance. This means less downtime and lower maintenance costs for plant operators.
• Increased load capacity and bearing capacity: Timken's solid block is designed to carry and support high loads and heavy loads, making it ideal for demanding applications where heavy forces are involved.
• Efficient sealing: The sealing of the solid block helps to prevent the ingress of dirt and moisture, further extending bearing life.
• Fewer misalignment problems: Misalignment compensation is up to ± 1.5°.
• Increased shaft retention and less shaft damage due to improved shaft retention.
• Sealing and lubrication: Solid blocks contain special seals and lubrication systems to prevent the ingress of contaminants and ensure optimum lubrication.
• Application flexibility: Timken's solid block is available in a variety of sizes and configurations to meet the needs of different applications. For example, solid block bearings can be designed to operate in extreme temperatures or harsh environments.

• Longer service life: The Solid-Block is designed to withstand the stresses and strains of sawmills. This extends the service life of the system, resulting in long-term cost savings.
• Reduced maintenance costs: Due to its robustness and reliability, the Solid-Block requires less frequent maintenance interventions compared to conventional bearings or block bearings. This reduces downtime and maintenance costs.
• Improved performance: The solid block helps to improve the performance and efficiency of sawmill equipment. Productivity and throughput can be increased through smooth and reliable operation.
• Simplified removal and installation reduces assembly times.
• Optimized operational safety: The design of the Solid-Block minimizes the risk of breakdowns and accidents, which increases operational safety. This is particularly important for the operation of heavy machinery and equipment.
• Adaptability: The Solid-Block is available in different sizes and configurations to meet the specific requirements and applications of sawmills. This enables a customized solution that can be optimally integrated into the existing plant structure.

» Download the Timken® SOLID-BLOCK product brochure

KIZEI® bearings are known for their reliability, performance and versatility in various industrial applications and are a viable alternative, especially for dirty environments such as sawmills.

• ULTAGE series: maximizing load ratings and optimizing speeds
• Steel cage and Z-discs with hardened surface, protected against wear
• Wide operating temperature range from -40°C to +200°C (depending on the lubricant used and the choice of radial clearance)
• supplied without grease. Initial greasing is carried out in the same way as for open spherical roller bearings (therefore free choice of lubricant by the user)
• Reduced lubrication intervals due to Z-cover
• Alignment error compensation conforms to open spherical roller bearings
• Same mounting as for standard spherical roller bearings - with conical bore, internal clearance testing is possible after mounting

• Protection against contamination by means of Z washers
• Optimized lubrication, the grease remains in the rolling bearing
• Longer service life compared to an open spherical roller bearing
• ISO dimensions - 100 % interchangeable with open spherical roller bearings

• Longer service life: KIZEI® bearings are known for their long service life. Thanks to their robust design and high-quality materials, they can withstand the loads in a sawmill and last longer than conventional bearings. This reduces the need for frequent bearing changes and minimizes equipment downtime.
• Less maintenance: Due to their durability and resilience, KIZEI® bearings generally require less maintenance. This reduces downtime and lowers maintenance costs.
• Improved performance: The precise design and high-quality components of KIZEI® bearings improve the performance of machines. This leads to higher productivity, better cutting performance and overall more efficient sawmill operations.
• Reduction of downtime: The use of KIZEI® bearings reduces the risk of breakdowns and machine downtime. This enables continuous operation and minimizes production downtime.
• Cost savings: Although KIZEI® bearings may have a higher initial cost, they result in significant cost savings in the long term as they require less maintenance and have a longer service life. The long-term benefits outweigh the initial investment costs.
• Adaptability: KIZEI® bearings are self-aligning and can automatically adjust to changes in load and alignment. This makes them versatile and allows them to be used in a wide range of applications.

» Download the KIZEI® product brochure from NTN-SNR

• High flexibility: Timken Quick-Flex® couplings offer high flexibility to compensate for irregularities in the drive system, including radial, axial and angular misalignments, resulting in smooth power transmission.
• Robust construction: The couplings are made of high-quality materials and offer high reliability and durability, making them ideal for the demanding conditions in sawmills.
• Ease of maintenance: With their maintenance-friendly design, the clutches allow for easy inspection and maintenance, minimizing downtime.
• Easy installation and removal: Quick-Flex x® couplings are quick and easy to install and remove, speeding up commissioning and reducing the total cost of ownership.
• Versatility: The couplings offer versatility in terms of size, design and applications, which increases their adaptability to different sawmill requirements.
• Vibration damping: Thanks to the flexible elements, the couplings offer effective vibration damping, which extends the service life of machines and components in sawmills.
• Fast transmission of torque: The couplings enable fast transmission of torque, which results in efficient power transmission and increases productivity in sawmills.

• Precise cutting performance: The high flexibility and performance of the couplings ensure precise cutting performance of the sawing machines, resulting in improved product quality.
• Reduced downtime: Thanks to their maintenance-friendly design and quick installation, the couplings minimize downtime in sawmills, which increases productivity. Easy replacement of the elastomer elements thanks to the split design, without removing the coupling hubs and without realigning the drive train.
• Long-lasting performance: The robust design of Quick-Flex® couplings ensures long-term reliable performance, even in the most demanding sawmill conditions.
• Cost savings: The combination of low maintenance requirements and high reliability results in long-term cost savings for sawmills by minimizing downtime and reducing operating costs.

» Download the TIMKEN Quick-Flex® couplings product brochure

• Carriers: These attachments are often attached to conveyor chains and are used to transport materials along a conveyor system. Carriers can be manufactured in different shapes and sizes depending on the requirements of the specific application.
• Attachment plates: These plates are attached to specific locations on the chain and allow for the attachment of other components. Attachment plates can come in different configurations to attach different parts or devices to the chain.
• Pins with special features: Special pins can be used to provide additional functionality, such as increased durability in corrosive conditions or higher load capacity. These can also be modified to allow easily removable connections.

• Extended bushings and rollers: Specially manufactured bushings and rollers can be used to increase wear resistance or to perform better in special environments such as extreme temperatures or exposure to chemicals.
• Special materials: For particularly demanding applications, attachments can be manufactured from materials that offer specific properties such as heat resistance, corrosion resistance or food compatibility.
• Sprockets with customized profiles: Although not directly an attachment part of the chain, sprockets can be designed to optimally fit a modified chain, which is beneficial in drive systems, for example.

• Adaptability: iwis offers customization to meet specific customer requirements, such as adapted attachments for special machines.
• Standards: All chains are based on the minimum requirements according to ISO 606 and meet quality standards according to ISO 9001

• Impact resistance: Chains are subject to heavy loads in the wood industry and are therefore designed for impact resistance.
• Durability: The chains are known for their durability and low maintenance requirements, which is essential in the wood industry to reduce downtime and maintenance costs.

• Higher productivity: Attachments on iwis chains can be specially adapted to meet the high requirements of sawmills. This enables optimized material handling and transport processes, which in turn increases overall productivity.
• Reduced downtime: Due to the high quality and precision of iwis chains, unplanned maintenance work is minimized. This results in less downtime and continuous production.
• Longer service life: iwis chains are known for their robustness and durability. The use of high-quality materials and advanced manufacturing techniques ensures that the chains last longer, even under extreme conditions.
• Less maintenance: The high reliability and quality of iwis chains means that less time and resources need to be spent on maintenance. This saves costs and increases operational efficiency.

• Optimized performance: Specially developed attachments can improve the performance of the chains in specific applications. For example, special flights, guide elements or brackets can optimize the handling of wood and other materials.
• Improved safety: The reliability and stability of iwis chains can minimize safety risks. Fewer chain breakages and failures mean a lower risk of accidents and injuries during operation.
• Design flexibility: iwis offers a wide range of chains and attachments that can be flexibly configured to meet the specific requirements and layouts of sawmills. 

» Download the product brochure iwis ELITE roller chains for the wood industry

OPTIME sensors

• High precision: OPTIME sensors provide measurements for monitoring machine vibrations and temperatures.
• Quick and easy: Sensor installation by screw or adhesive connection.
• System scope: Additional measuring points can be added at any time.
• Wireless connection: The sensors communicate wirelessly with the OPTIME Gateway, allowing for easy installation and flexibility.

OPTIME Gateway

• Central data collection: The gateway collects data from all connected sensors and transfers it securely to the BLÄSSINGER GROUP cloud.

OPTIME software

• Availability of the app: Around the clock
• User-friendly interface: An intuitive user interface facilitates operation and data analysis for beginners and advanced users.
• Correct decisions: the trained sensors provide recommendations for action.

Reliability and precision

• Early fault detection: By monitoring vibrations and temperatures, potential problems can be detected early and rectified before they lead to failures.
• Digital service: Professional diagnostics based on expert algorithms and machine

Cost efficiency

• Reduced maintenance: less manual maintenance means less work for the maintenance department.
• Avoidance of downtime: Early detection and rectification of problems avoids expensive production downtime.

Easy installation and use

• Quick installation: quick and uncomplicated thanks to wireless connection (plug and play).
• User-friendly: The software's intuitive interface makes it easy to use and quick to learn. No prior knowledge required.
• No integration into existing IT systems necessary.

Optimization of production

• Continuous monitoring: OPTIME enables continuous monitoring of all relevant machine parameters, resulting in optimized production performance.
• Long-term planning: Maintenance measures, personnel requirements and spare parts procurement can be planned realistically.

Increased safety

• Early warning system: Monitoring and early fault detection contribute to the safety of machine operators by quickly identifying potential sources of danger.
• Reduced risk of accidents: By avoiding sudden machine failures, the risk of accidents and injuries is significantly reduced.

Sustainability

• Conservation of resources: Preventive maintenance to avoid unplanned downtimes.

» Download the product brochure
» Download the flyer especially for sawmills

• Automatic lubrication: Minimizes manual maintenance and ensures continuous lubrication.
• Easy integration: Seamless integration into the existing OPTIME Mesh network and in the BLÄSSINGER GROUP cloud for data storage.

• Increased efficiency: Reduces manual lubrication work and inspections.
• Cost savings: Minimizes downtime, extends bearing life.
• Reliability: Ensures constant and precise lubrication, adapted to the individual needs of each machine.

• Optimized uptime: Continuous lubrication reduces machine downtime, resulting in increased uptime.
• Easy to use: Economical solution for automatic single-point lubrication
• Improved machine performance: Precise lubrication optimizes machine performance, resulting in higher production rates.
• Reduced maintenance: Automatic lubrication and monitoring reduces the need for manual maintenance and allows staff to focus on value-adding activities.
• Longer equipment life: Constant lubrication prevents excessive wear and extends machine life, resulting in long-term cost savings.

• Increased safety: Automated lubrication reduces the need for manual intervention in hazardous areas, reducing the risk of workplace accidents.
• Consistent product quality: Avoiding machine breakdowns and ensuring smooth operation ensures consistently high product quality.
• Remote monitoring: 24/7 display of all machine and lubrication statuses in just one app and diagnostics enable proactive maintenance and quick response to potential problems before they lead to major malfunctions.